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Rolling further for less

Why tyre rolling resistance is key to improving fuel economy and reducing CO₂ emissions

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Tyre rolling resistance is one of the seven parameters that VECTO uses to calculate a heavy-duty vehicle’s fuel efficiency. Given that it is responsible for up to one-third of a truck’s fuel consumption, understanding how rolling resistance works and what needs to be done to reduce it is critical to lowering carbon dioxide emissions. As well as helping the industry to fight climate change, the improved performance of low rolling resistance tyres lets fleet managers and truck owners prepare for impending EU regulations that are expected to make the reduction of CO2 emissions mandatory in the near future. Watch our explainer video for more information on improving fuel efficiency with low rolling resistance tyres.

What is tyre rolling resistance?

Close-up of Continental tyre with low rolling resistance tread

Continental tyre with low rolling resistance tread



Rolling resistance can be defined as the amount of energy a tyre uses over a defined distance. It is one of five forces – along with gravity, aerodynamics, inertia and mechanical friction – that must be overcome for a vehicle to move forward.  There are a number of factors that affect rolling resistance: the design, bead, belt, sidewall, tread and inflation pressure of the tyre itself, the load and distribution of the vehicle, the road conditions, and the weather. Take a look at our infographic to learn more about the internal and external factors that can be optimised to improve fuel economy, including low rolling resistance tyres.

Infographic: How rolling resistance influences fuel consumption

How rolling resistance influences fuel consumption

How tyre manufacturers reduce rolling resistance – and how fleet managers can decrease it further

The most significant factor in reducing rolling resistance concerns hysteresis – the process that happens when a tyre flexes as it meets the road surface, leading to an energy loss that inhibits forward momentum. Studies have shown that hysteresis accounts for as much as 85-90% of rolling resistance, so reducing it is a key objective. The majority of the energy that is dissipated through hysteresis occurs via a tyre’s tread, largely as a result of the compound used. However, other factors, like tyre pressure and alignment, vehicle weight, load and distribution, all have their part to play. The more tyre pressure falls below its optimal level, the greater the rolling resistance will be. If a tyre on a 22.5-inch wheel is underinflated by 20% from its recommended inflation pressure, the rolling resistance will increase by around 6% compared to a tyre with the correct air pressure.

Infographic: How hysteresis affects rolling resistance

How hysteresis affects rolling resistance

How to lower the rolling resistance of your fleet’s tyres:

 
  • Consider vehicle weight, load and distribution to avoid excess gravity force on individual wheels
  • Check correct wheel alignment
  • Check tyres for treadwear and possible internal damage, regularly.
  • Replace worn tyres when necessary

No trade-offs between fuel-efficiency and mileage when choosing a tyre

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Fleet managers decide which truck tyres offer the best features



Improving rolling resistance without compromising handling, grip and mileage is a delicate balancing act. However, thanks to improvements in technology and production processes, reconciling these conflicting targets is possible. There are now a wide range of tyres available that use innovative new compounds to decrease rolling resistance whilst remaining durable, offering high mileage and improving performance in a variety of real-world driving scenarios. Our Conti EcoRegional HD3 has an advanced tread pattern with a low-void design, resulting in less deformation and higher mileage, while also delivering optimised handling, grip and wet performance ideal for navigating regional roads.

The importance of tyres in the fight against climate change is increasing

A truck driving past a field in front of a mountain

The right tyres make truck transport more sustainable

Tyres have always had a significant impact on everything from reliability and safety to running fleet costs and driver comfort. The fact that they have an important role to play in combating climate change by helping to reduce trucks’ fuel consumption and CO₂ emissions is also hardly news. Accordingly, we have always taken special care to produce safe, reliable products that offer the best combination of fuel economy, sustainability and durability.

What’s new is the VECTO rolling resistance certificate on all tyres sold to truck manufacturers. For fleet managers, this means that new trucks arrive with improved fuel economy and reduced emission rates. Once emission reduction also becomes mandatory for other contributors to the logistics and transport industry, fleet operators with new VECTO-certified vehicles will already be prepared. Until then, we can help you optimise your fleet’s tyres to strike the right balance between rolling resistance and other performance factors.
 

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